Roll spot welding

Roll Spot(RS) welding uses a proprietary technology with the Sunstone Capacitive Discharge (CD) welding systems. CD Roll Spot Welding is simple, as the wheel rolls across the workpiece the power supply will fire welds at a set interval. The weld Process will create a stitch weld, similar to a sewing machine.

Is a spot weld strong?

Spot welding is useful in many circumstances, although there are certain limitations. It can create only localized joins, which may not be particularly strong. The strength of a spot weld depends on the force and temperature that has been applied and on the cleanliness of the electrodes and metal.

How many types of spot welding are there?

4 types of Welding ( spot welding, projection welding, seam welding, flash butt welding ) | Dahching Electric.

What are the different types of welds?

There are four main types of welding. MIG – Gas Metal Arc Welding (GMAW), TIG – Gas Tungsten Arc Welding (GTAW), Stick – Shielded Metal Arc Welding (SMAW) and Flux-cored – Flux-cored Arc Welding (FCAW). We dive deeper into each type of welding here.

What are the stages of spot welding?

The diameter ranges from 100 to 800 μm depending on the beam diameter, the material, and the laser power. The spot welding process can be divided into four phases: heating, melting, melt flow dynamics, and cooling. Depending on the intensity, evaporation of material may occur.

Why do spot welds fail?

Interface failures can be caused by excessive cracking or porosity in the nugget, particularly with thick steel, if insufficient force or excessive splash occurs. Longer time/pulsed conditions and sufficient hold time may help to minimise such imperfections.

What are the disadvantages of spot welding?

Disadvantages of Spot Welding:

  • Only thin metals can be welded accurately and efficiently.
  • Installment cost is more.
  • This type of welding gets deformed.
  • Changes in power supply leads to weak welding.

Apr 10, 2019

What is a good spot weld?

Due to its lower thermal conductivity and higher electrical resistance, steel is comparatively easy to spot weld, with low carbon steel being most suited to spot welding. … Other materials commonly spot welded include stainless steels (in particular austenitic and ferritic grades), nickel alloys and titanium.